Product Category

48V 5kW (6.7 HP) AC Asynchronous Traction Motor XYQ-5DC02 for ATVs, Golf Carts and Low-Speed Vehicles

48V 5kW (6.7 HP) AC Asynchronous Traction Motor XYQ-5DC02 for ATVs, Golf Carts and Low-Speed Vehicles is rated at 5 kW (6.7 HP) on 48V DC battery bus, 3000 rpm rated speed, S2-60min duty, Class H insulation, IP54 (dust and splash protected) enclosure, 24-tooth spline shaft, mates with vehicle axle interface mounting. Suited to ATV / utility ATV, Golf cart / golf buggy, Sightseeing car / tourist shuttle, Inspection vehicle / patrol cart, Floor sweeper / scrubber, Low-speed electric utility vehicle.
  • Detailed Description

 

Typical Applications

  • ATV / utility ATV
  • Golf cart / golf buggy
  • Sightseeing car / tourist shuttle
  • Inspection vehicle / patrol cart
  • Floor sweeper / scrubber
  • Low-speed electric utility vehicle

Technical Specifications

Parameter Specification
Motor Model XYQ-5DC02
Motor Type Three-Phase AC Asynchronous (Induction) Traction Motor
Rated Power 5 kW (6.7 HP)
Rated Voltage 48V DC battery bus
Motor Terminal Voltage 34V AC (VFD output)
Rated Current 111 A (3-phase AC line current)
Rated Speed 3000 rpm
Duty Cycle S2-60min
IP Rating IP54 (dust and splash protected)
Insulation Class H
Encoder 64 P/rev Hall effect
Mounting 24-tooth spline shaft, mates with vehicle axle interface

AC Induction Motor Family

The XYQ-5DC02 is a three-phase AC asynchronous motor — overseas buyers usually call this type an induction motor. There are no brushes and no commutator: the rotor turns because the rotating field from the stator induces current in it. That removes the wear item a brushed DC motor carries, and it is why AC drives have taken over new low-speed vehicle designs. Our AC traction range runs from 1.5 kW to 20 kW on 48V, 72V and 80V battery platforms. This 5 kW / 3000 rpm version sits in the low-speed vehicle slot — small, fast enough for a golf cart or ATV final drive, and built with a spline shaft instead of a flange.

Why a VFD (Variable Frequency Drive)

An induction motor cannot be wired straight to a battery — it needs a VFD (variable frequency drive, the box that turns fixed DC into adjustable-frequency three-phase AC). The VFD sets the frequency, and frequency sets the synchronous speed: raise the frequency and the motor runs faster, lower it and the motor runs slower, with full torque available at low speed. That is the practical gain over a DC motor: smooth pull-away, controlled creep, regenerative braking that puts energy back into the battery, and speed that follows a pedal rather than a fixed curve. The 64 P/rev Hall encoder closes the loop, so the VFD knows the actual rotor speed instead of guessing.

48V DC Bus, 34V AC Terminals & 24-Tooth Spline Interface

Two voltages on one nameplate are not a mistake. 48V DC is the battery bus feeding the VFD; 34V AC is the three-phase line voltage the VFD delivers at the motor terminals, about the DC bus divided by 1.41. The 111 A rating is the AC line current at those terminals, not the DC current drawn from the battery. The 24-tooth spline is the other half of the mounting story: this motor couples straight to the axle or transaxle input, so there is no flange, no coupling and no separate gearbox to align — the final drive ratio is set by the vehicle, not the motor. IP54 keeps dust and splashed water out, which matters on a sweeper or an outdoor sightseeing car, and Class H insulation leaves headroom for the heat a 5 kW motor makes in a compact frame.

How to Choose the Right Traction Motor

  • By voltage: 48V DC battery bus — this model's VFD output is 34V AC. 72V and 80V versions available on request.
  • By vehicle: 5 kW (6.7 HP) suits ATVs, golf carts, sightseeing cars, inspection carts and sweepers up to roughly one tonne; heavier shuttle buses and loaded forklifts need 7.5 kW and up.
  • By speed: 3000 rpm is motor speed, not road speed — the axle ratio decides that. Tell us your tire diameter and final drive ratio and we confirm the top speed.
  • By axle interface: the 24-tooth spline must match your axle input; send the drawing or mating dimensions before ordering.
  • By duty: S2-60min — one hour at 5 kW from cold, then cool. Continuous shuttle duty needs a larger frame.
  • By controller: use a 48V AC controller matched to 111 A line current and supporting Hall encoder input; a sensorless unit will not give you the same low-speed torque.

Not sure which model fits your vehicle? Contact our engineering team with your battery voltage, vehicle weight, tire size, axle ratio and axle drawing for a matched drive.

Frequently Asked Questions

Q: Why does the nameplate show 48V DC and 34V AC at the same time?

A: They are two different points in the same drive. 48V DC is your battery bus, which feeds the VFD (variable frequency drive). The VFD switches that DC into three-phase AC, and 34V AC is the line voltage it delivers at the motor terminals — roughly the DC bus divided by 1.41. The motor never sees 48V DC directly.

Q: What does the 24-tooth spline shaft fit?

A: It mates with the axle or transaxle input of your vehicle, so the motor drives the final drive directly without a separate coupling. Spline tooth form, diameter and length differ between axle makers, so send us your axle drawing or the mating spline dimensions. We confirm the fit before production — a spline that is close but not exact will rattle and wear out.

Q: Can I run this motor without the encoder?

A: The 64 P/rev Hall encoder feeds rotor position and speed back to the VFD for closed-loop control, which is what gives reliable torque from a standstill and stable speed on a slope. A sensorless VFD can spin the motor, but you lose low-speed torque accuracy and smooth starting. For a vehicle that starts on ramps or creeps in a warehouse, keep the encoder.

 

Why Choose Baoluo

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Baoluo is a traction-motor manufacturer based in Changzhou, China, with in-house production and load testing. The certificate above shows our factory certification.

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Armature and stator winding on our production line. Every motor is hand-built and tested before shipment.

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Warranty: 18 months from the delivery date. MOQ: 1 unit. Lead time: 1 month after order confirmation.

 

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Send us your technical requirements, and our engineers will provide a detailed solution and quote within 24 hours.

Established in 2004, we are a professional ISO 9001-certified manufacturer specializing in high-performance AC and DC traction motors. Delivering robust custom solutions globally.

Contact Us ——

Address: No. 38, Dahongqi West Road, Changzhou City, Jiangsu Province

WhatsApp:+8613401690130

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