Product Category

Industrial AGV Differential Drive Wheel Assembly

The BEC series industrial differential drive wheel assembly is a high-performance AGV powertrain designed for tight operating spaces and heavy-duty industrial environments. Featuring a dual-motor independent control system and premium alloy construction, it delivers an ultra-small turning radius, excellent structural rigidity, and flexible steering agility. Supporting single-wheel load capacities from 500kg up to 23,000kg, this scalable series integrates high-grade polyurethane wheels and supports wide voltage inputs (12V-96V), making it the ideal core propulsion system for heavy payload AGVs, AMRs, and automated forklifts.
  • Detailed Description

Product Description

This differential drive wheel assembly delivers top-tier payload handling and flexible maneuvering, making it ideal for heavy-duty AGVs, automated guided carts, autonomous forklifts, and generic industrial automation machinery. Its core engineering advantage relies on a robust differential mechanism that executes precise steering geometries and delivers high efficiency, ensuring smooth, stable transportation even on complex or irregular factory floor profiles.

Core Advantages

1. Premium Alloy Construction

Manufactured using premium heavy-duty alloy materials, providing superior structural rigidity and enhanced load-carrying capabilities.

2. High-Grade Polyurethane Treads

Outfitted with top-tier Polyurethane (PU) wheels to ensure exceptional wear resistance, minimal rolling friction, and extended service life.

3. Dual-Motor Independent Control

Powered by an isolated dual-motor configuration for flexible steering control, enabling seamless handling in tight spatial layouts.

Technical Features & Options

  • Dual-Wheel Architecture: Engineered with a heavy-duty dual-wheel structure that guarantees a high load limit, ultra-small turning radius, low overall profile height, and large torque output.
  • Full Range of Diameters: Highly scalable series defined by wheel tread diameters (mm), successfully covering 85, 105, 120, 240, 280, 400, 450, 500, and 550 mm configurations.
  • Massive Load Range: Adaptable handling layout covering extensive load ratings from 500 kg up to 25,000 kg across the product family.
  • Flexible Input Voltages: Natively supports 12V to 96V wide DC input ranges to align perfectly with industrial battery standards.
  • Optional Wheel Tread Materials: Available in high-strength Polyurethane (PU) or premium shock-absorbing industrial rubber based on facility needs.
  • High-Performance Motors: Optimally configured with matching servo motors ranging in power ratings from 100W up to 6KW.
  • Rich Accessory Integration: Supports secondary peripheral integration including shock-absorbing spring suspensions, incremental/absolute encoders, limit switches, and braking systems.
  • Industrial Customization Series: Available in specialized environmental upgrade configurations including explosion-proof execution, low-temperature resilience, and advanced IP protection ratings.

Technical Specifications

Review the exact model specifications below. Note that all model indices have been customized to the BEC Series. Full 2D/3D CAD blueprints are available upon request.

Series Model Rated Power (S2) [W] Rated Voltage [V (DC)] Rated Current [A] Rated Speed [Rpm] Rated Torque [Nm] IP Protection Class Wheel Diameter [mm] Rated Load Capacity [kg]
BEC-85 200 48 5.3 3000 0.64 IP54 85 500
BEC-105 400 48 20 3000 1.27 IP65 105 650
BEC-120 400 48 24 3000 1.27 IP54 120 650
BEC-240 750 48 19.6 3000 2.4 IP65 240 2000
BEC-280 2000 48 48 3000 6.4 IP54 280 3200
BEC-400 2500 48 61 3000 7.96 IP54 400 10000
BEC-450 4300 72 70 1500 27 IP54 450 12000
BEC-500 5500 48 135 1500 35 IP54 550 20000
BEC-550 5500 48 135 1500 35 IP54 550 23000

Optional Accessories

To meet complex motion control and industrial safety demands, our drive wheels can be configured with the following high-grade accessories:

  • Shock-absorption spring suspension assemblies
  • Limit switches and Home position sensors
  • Incremental or Absolute encoders for closed-loop positioning
  • Heavy-duty electromagnetic brakes for reliable emergency stops

Frequently Asked Questions

Q: What are the primary advantages of a differential drive wheel assembly compared to a single steering wheel?
A: This differential assembly utilizes a dual-motor independent control system. By eliminating complex steering rotating joints, it delivers a much lower profile height, simpler mechanical layout, and higher mechanical rigidity. This configuration allows heavy-duty AGVs to achieve an ultra-small turning radius and execute flexible multidirectional steering using differential speed control algorithms.
Q: Can this industrial drive wheel assembly handle uneven floor profiles?
A: The BEC series is fully optimized for smooth, flat industrial concrete or epoxy facility floors. If your operating environment involves crossing door thresholds, expansion joints, or minor bumps, we highly recommend integrating our customizable shock-absorbing spring suspension kits to ensure consistent floor contact and traction.
Q: Do you offer customizable motor types, wheel materials, and environmental protections?
A: Yes. We offer comprehensive tailoring based on your performance demands. You can select matching servo motors ranging from 100W up to 6KW, choose wheel tread materials between heavy-duty Polyurethane (PU) and high-traction rubber, or request specialized upgrades such as explosion-proof designs, low-temperature resistance, and advanced IP protection ratings (e.g., IP65).

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Established in 2004, we are a professional ISO 9001-certified manufacturer specializing in high-performance AC and DC traction motors. Delivering robust custom solutions globally.

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Address: No. 38, Dahongqi West Road, Changzhou City, Jiangsu Province

WhatsApp:+8613401690130

Email: tomasyue0424@gmail.com

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